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How to Smoke a Brisket on a Pellet Grill

How to Smoke a Brisket on a Pellet Grill 5 Secrets to the Best Flavor

Struggling with dry brisket? Master how to smoke a brisket on a pellet grill and get perfect results every time. Try these easy pro tips!
Prep Time 30 minutes
Cook Time 13 hours
Total Time 13 hours 30 minutes
Course Main Course
Cuisine American, BBQ
Servings 4
Calories 250 kcal

Ingredients
  

  • Whole beef brisket packer cut 12-14 pounds Select one with excellent marbling and uniform fat cap
  • Kosher salt 1/2 cup Diamond Crystal recommended for consistent results
  • Coarse black pepper 1/2 cup Freshly ground provides superior aromatic qualities
  • Garlic powder 1/4 cup Optional addition for authentic Texas-style preparation
  • Onion powder 1/4 cup Optional for additional depth of flavor
  • Apple cider vinegar 1 cup Enhances tenderness while adding subtle tanginess
  • Water 1 cup Balances the vinegar’s intensity
  • Worcestershire sauce 2 tablespoons Contributes savory umami notes

Instructions
 

  • Prepare Your Brisket
    ❶ Remove packaging and rinse the brisket thoroughly under cold running water
    ❷ Pat completely dry using paper towels – this crucial step promotes better bark formation
    ❸ Carefully trim the fat cap to maintain an even 1/4-inch thickness, removing any hard fat deposits
    ❹ Remove the silver skin from the flat muscle and excess fat from the point section
    ❺ Consider scoring the fat cap in a diamond pattern to enhance rendering and seasoning penetration
    Season Your Brisket
    ❶ Combine salt, pepper, and any supplementary seasonings in a mixing bowl
    ❷ Apply a thin coating of olive oil or yellow mustard to help the seasoning adhere effectively (optional technique)
    ❸ Generously apply the rub mixture to all surfaces of the brisket, patting firmly to ensure proper adhesion
    ❹ Allow the seasoned meat to rest at room temperature for 30-45 minutes while preparing your grill
    Prepare Your Pellet Grill System
    ❶ Fill the hopper completely with your selected wood pellets (a blend of hickory and oak creates ideal flavor profiles for brisket)
    ❷ Initiate the grill’s startup sequence and establish a consistent temperature of 225°F (107°C)
    ❸ Allow approximately 15 minutes for temperature stabilization and the development of clean smoke
    ❹ Position a water pan strategically to maintain optimal humidity levels within the cooking chamber
    Begin the Smoking Process
    ❶ Insert temperature probes precisely into the thickest section of the flat muscle, avoiding fat pockets and the point muscle
    ❷ Position the brisket with fat side facing upward on the cooking grates
    ❸ Secure the lid and maintain a consistent chamber temperature of 225°F
    ❹ After the initial 4-hour period, begin applying your spritz mixture every 45-60 minutes
    Navigate the Stall Period and Implement Wrapping
    ❶ Around the 150-165°F internal temperature range (typically 5-7 hours into cooking), the brisket will enter “the stall” – a natural plateau in temperature increase
    ❷ When internal temperature consistently reaches 165°F, temporarily remove the brisket from the cooking chamber
    ❸ Wrap securely using pink butcher paper or heavy-duty aluminum foil (butcher paper allows continued smoke penetration while still facilitating progress through the stall)
    ❹ Return the wrapped brisket to the grill surface
    ❺ Consider increasing chamber temperature to 250°F to reduce remaining cooking time if desired
    Complete the Cooking Phase
    ❶ Continue the cooking process until internal temperature registers between 200-205°F
    ❷ Test for proper doneness by inserting a temperature probe – it should penetrate with minimal resistance, similar to inserting into softened butter
    ❸ If you encounter significant resistance, continue cooking and retest at 30-minute intervals
    Rest Your Finished Brisket
    ❶ Once properly cooked, carefully remove the brisket from the grill chamber
    ❷ Maintain the wrapping and place inside a clean cooler lined with towels for insulation
    ❸ Allow a resting period of 1-3 hours minimum (extended rests frequently yield superior results)
    ❹ This essential phase permits internal juices to redistribute fully and allows the meat structure to stabilize for optimal slicing

Notes

📊 Nutritional Information

Per 4 oz serving of smoked brisket (approximate values)
● Calories: 250
● Protein: 28g
● Fat: 16g
● Carbohydrates: 0g
● Sodium: 380mg (varies based on rub composition)
● Cholesterol: 90mg
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